the FUSION difference

Fusion has an excellent track record of successful engagements within both the private and public sectors, providing a superior project experience to our Clients and to our Team Members

FULL SERVICE ENGINEERED SOLUTIONS

Fusion delivers single discipline projects and fully integrated multi-discipline solutions by leveraging the diverse skills and experience of our Team Members.

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Mechanical and

Machine Design

Technology:

• Autodesk AutoCAD

• Autodesk Plant Design Studio

• Autodesk ShipConstructor

• Siemens SolidEdge

• Dassault SolidWorks

• Dassault SolidWorks Simulation FEA

• CEA/Plant 4D

• Bentley Microstation

• Autodesk Navisworks

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 Services:

• Plant & Process/Production System Layout, Design, Optimization

• High-Speed OEM Equipment Integration

• Custom Equipment / Process Design

• Machine / Process Digitization, Build-To-Print / Laser Scanning

• 3-Dimensional Modeling / Design

• Pipe Stress & Finite Element Analysis

• Energy Management Systems, Environmental Control Systems

• Equipment-Facility Interface

• Hazardous Energy Isolation / Personnel & Equipment Guarding

• Reprographics Management, Documentation, As-Builts

• Fiber Handling

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Affiliations/Training

• PE licenses (WI)

• OSHA 10+

• OSHA 30

• OSHA 32 hour machine guarding training

• PMI

• TAPPI

• Six Sigma

• 5S

Applications

• Raw Material & Trim Handling

• Machine Hygiene / Clean-In-Place Systems

• Product, Packaging & Finished Product Handling

• Product Processing, Converting

• Sorting/Laning

• Wrapping & Cartoning, Case Packing, Sealing, Bagging

• Product & Package Accumulation Systems

• Pack Loop Optimization

• Palletizing, De-Palletizing, Stretch Wrapping, Case/Pallet Handling

• Automated / Self-Guided Vehicles Integration

• Unwinding / rewinding

• Folding / Interfolding

• Combining / Coating / Embossing

• Decorating / Perforating

• Web Handling / Control

• Threading / Vacuum Systems

• Calendar & Hydraulic Load Systems

• Online / Offline Core Machines

• Roll / Trim Pickers

• Log Saws / Slitters / Sheeting / Conveying

• Form, Fill & Seal Processes

• Capping & Sealing

• Hot / Cold product Handling / Filling

• Pressure Gravity, Flow / Mass Measurement

• Electronic Weigh Scale / Piston / Vacuum Fillers

• Screw Cappers / Over-cappers

• Sorting systems

Civil, Structural,

Architectural

Technology

•    Finite Element Analysis
•    AutoCAD 2D and 3D
•    Risa 3D
•    Hilti PROFIS
•    Autodesk Navisworks
•    Bentley AutoPLANT Structural
•    Dewalt Design Assist

Architectural Design

• Facility Rendering

Affiliations

• PE licenses (FL, MN, MO, PA, WI)

• American Society of Civil Engineers

• Structural Engineering Association – Wisconsin (SEA-WI)

• National Council of Structural Engineers Associations (NCSEA)

• TAPPI

• OSHA 10+

• OSHA 30

Applications

• Evaluating code requirements

• Analysis and design of steel, concrete, wood, masonry, precast

  • Greenfield Buildings

  • Roof Decking, diaphragms and framing

  • Columns and walls including girts and bracing

  • Elevated slabs, floor framing, and slabs on grade

  • Wall, column, mat, ring and pile cap foundations

  • Monorails

  • Miscellaneous building components including stairs, ladders, guy wires for stacks, fall protection anchor points, shoring, roof deck nailers and curbs

• Prepare specifications for commercial and industrial buildings for state review, owner review, bidding, and construction.

Power and Controls

Technologies

• PLC 

  • Allen-Bradley​

  • GE

  • Siemens

  • Modicon

  • Texas Instruments

  • Pilz

• HMI

  • PanelView Plus

  • Factory Talk View SE

  • Panelmate

  • WonderWare

  • Panel Builder

  • Magelis

  • EZ Touch

• Drives

  • Allen Bradley​

  • HART

  • ABB

  • Baldor

  • Magnayek

  • Yaskawa

  • DanFoss

  • Danaher

• DCS and SCADA

  • Delta V​

  • Honeywell

  • Provox

  • Rosemount

• Other Software​

  • AutoCAD

  • MicroStation

  • SolidWorks

  • MATLAB​

Applications

• Industrial Automation

• Robotics and Flexible Automation

• Vision Systems Design and Programming

• Pneumatics and Hydraulics Control

• Burner/Boiler Management and Safety

• Process Instrumentation and Controls

• Power Studies

• • Arc-Flash Analysis​

  • Power Distribution

  • Coordination Studies

  • (Etc.)

• Power Systems

  • Power Distribution​

  • Motor Control Centers

  • Emergency and Backup Power Systems

• Lightning Protection

• Industrial Data Acquisition, Analysis and Reporting

• Lighting

• Remote Plant Monitoring and Control

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Affiliations

• PE License (WI)

• ISA

• IEEE

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Chemical and Process

​Services

• Process Flow Design and Simulation

• Process Piping Design

• Process Safety Studies

• 3D Modeling

• Heat Transfer

• Energy and Mass Balance

• Plumbing and Piping Orthographic and Isometrics

• Speed-up and Start-up Leadership

• Process Tuning

• Facility-to-Machine Interface

• Good Manufacturing Practice (cGMP)

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Equipment

• Homogenizers

• Process Cookers

• Liquid Storage Tanks

• Mobile Skids

• Valves

• Pumps

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Applications

• Filtration

• Process / Building Heating, Ventilation and Cooling

• Fugitive Dust Collection and Control

• Baghouse and Environmental Control

• Process Safety Systems

• Fire Prevention and Protection

• Boilers / Steam & Condensate Systems

• Chillers and Cooling Towers

• Fuel Delivering Systems​

• Turbine/Generator Systems

• Raw Material Preparation and Delivery​

• Process Chemical Preparation and Delivery

• Water and Mist Containment

• Vacuum Systems and De-aeration

• Through-Air Drying (TAD) & Conventional Paper Machines (Tissue)

• Yankee Glue Deliver and Containment

• Calendar, Creeping, Reel and Winders

• Process Air Drying Systems

• Batching and Mixing Systems

• Coaters and Coating Systems

• Clean-In-Place (CIP)

• Form, Fill and Seal Processes (Liquids and Solids)

Project Management and Construction Administration

Project and Program Management

• Program and Project Management

• Project and Initiative Portfolio Development

• Project and Initiative Portfolio Management

• Master Plan Development

• Cost and Schedule Management

• Vendor and Contractor Selection and Management

• Change Management

• Bid Preparation and Reviews

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Staff Augmentation & Integrated Dedicated Solutions

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Construction Administration and Supervision

• Pre-Startup Inspections and Checklists

• Start-up and Commissioning Support

• Project Reporting

Turnkey Solutions

• Concept Development through Start-up

• Engineering Led Design-Build Solutions

• Vendor Neutral Procurement 

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Safety, Reliability and Operational Excellence

Industrial Hygiene and Safety

• Industrial Hygiene and Safety

• Personnel Safety Program Assessment and Development

• Personnel Safety Equipment and Process Design

• Machine Guarding and Operational Design

• Industrial Ergonomics

• Process Safety Engineering and Design

• Construction Safety Engineering

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Reliability Engineering

• Clean - Inspect - Lubrication (CIL) System Design

• Machine and Process Rapid Product Change-over Design

• Reliability Studies and Modeling (Statistical Process Control)

• Life Cycle Asset Management (LCAM)

• Risk Management

  • PHA - Preliminary Hazards Analysis

  • FMEA - Failure Modes and Effects Analysis

  • CA - Criticality Analysis

  • SFMEA - Simplified Failure Modes and Effects Analysis

  • MI - Maintainability Information

  • FTA - Fault Tree Analysis

  • ETA - Event Tree Analysis

• Six Sigma, 5S and LEAN Methodology

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