the FUSION difference

Fusion has an excellent track record of successful engagements within both the private and public sectors, providing a superior project experience to our Clients and to our Team Members

FULL SERVICE ENGINEERED SOLUTIONS

Fusion delivers single discipline projects and fully integrated multi-discipline solutions by leveraging the diverse skills and experience of our Team Members.

Mechanical and

Machine Design

Technology:

  • Autodesk AutoCAD

  • Autodesk Plant Design Studio

  • Autodesk ShipConstructor

  • Siemens SolidEdge

  • Dassault SolidWorks

  • Dassault SolidWorks Simulation FEA

  • CEA/Plant 4D

  • Bentley Microstation

  • Autodesk Navisworks

 Services:

  • Plant & Process/Production System Layout, Design, Optimization

  • High-Speed OEM Equipment Integration

  • Custom Equipment / Process Design

  • Machine / Process Digitization, Build-To-Print / Laser Scanning

  • 3-Dimensional Modeling / Design

  • Pipe Stress & Finite Element Analysis

  • Energy Management Systems, Environmental Control Systems

  • Equipment-Facility Interface

  • Hazardous Energy Isolation / Personnel & Equipment Guarding

  • Reprographics Management, Documentation, As-Builts

  • Fiber Handling

Affiliations/Training

  • PE licenses (WI)

  • OSHA 10+

  • OSHA 30

  • OSHA 32 hour machine guarding training

  • PMI

  • TAPPI

  • Six Sigma

  • 5S

Applications

  • Raw Material & Trim Handling

  • Machine Hygiene / Clean-In-Place Systems

  • Product, Packaging & Finished Product Handling

  • Product Processing, Converting

  • Sorting/Laning

  • Wrapping & Cartoning, Case Packing, Sealing, Bagging

  • Product & Package Accumulation Systems

  • Pack Loop Optimization

  • Palletizing, De-Palletizing, Stretch Wrapping, Case/Pallet Handling

  • Automated / Self-Guided Vehicles Integration

  • Unwinding / rewinding

  • Folding / Interfolding

  • Combining / Coating / Embossing

  • Decorating / Perforating

  • Web Handling / Control

  • Threading / Vacuum Systems

  • Calendar & Hydraulic Load Systems

  • Online / Offline Core Machines

  • Roll / Trim Pickers

  • Log Saws / Slitters / Sheeting / Conveying

  • Form, Fill & Seal Processes

  • Capping & Sealing

  • Hot / Cold product Handling / Filling

  • Pressure Gravity, Flow / Mass Measurement

  • Electronic Weigh Scale / Piston / Vacuum Fillers

  • Screw Cappers / Over-cappers

  • Sorting systems

 
 

Civil, Structural,

Architectural

Technology

•    Finite Element Analysis
•    AutoCAD 2D and 3D
•    Risa 3D
•    Hilti PROFIS
•    Autodesk Navisworks
•    Bentley AutoPLANT Structural
•    Dewalt Design Assist

 

Architectural Design

  • Facility Rendering

 

Affiliations

  • PE licenses (FL, MN, MO, PA, WI)

  • American Society of Civil Engineers

  • Structural Engineering Association – Wisconsin (SEA-WI)

  • National Council of Structural Engineers Associations (NCSEA)

  • TAPPI

  • OSHA 10+

  • OSHA 30

Applications

  • Evaluating code requirements

  • Analysis and design of steel, concrete, wood, masonry, precast

    • Greenfield Buildings

    • Roof Decking, diaphragms and framing

    • Columns and walls including girts and bracing

    • Elevated slabs, floor framing, and slabs on grade

    • Wall, column, mat, ring and pile cap foundations

    • Monorails

    • Miscellaneous building components including stairs, ladders, guy wires for stacks, fall protection anchor points, shoring, roof deck nailers and curbs

  • Prepare specifications for commercial and industrial buildings for state review, owner review, bidding, and construction.

Power and Controls

Technologies

  • PLC 

    • Allen-Bradley​

    • GE

    • Siemens

    • Modicon

    • Texas Instruments

    • Pilz

  • HMI

    • PanelView Plus

    • Factory Talk View SE

    • Panelmate

    • WonderWare

    • Panel Builder

    • Magelis

    • EZ Touch

  • Drives

    • Allen Bradley​

    • HART

    • ABB

    • Baldor

    • Magnayek

    • Yaskawa

    • DanFoss

    • Danaher

  • DCS and SCADA

    • Delta V​

    • Honeywell

    • Provox

    • Rosemount

  • Other Software​

    • AutoCAD

    • MicroStation

    • SolidWorks

    • MATLAB​

Applications

  • Industrial Automation

  • Robotics and Flexible Automation

  • Vision Systems Design and Programming

  • Pneumatics and Hydraulics Control

  • Burner/Boiler Management and Safety

  • Process Instrumentation and Controls

  • Power Studies

    • Arc-Flash Analysis​

    • Power Distribution

    • Coordination Studies

    • (Etc.)

  • Power Systems

    • Power Distribution​

    • Motor Control Centers

    • Emergency and Backup Power Systems

  • Lightning Protection

  • Industrial Data Acquisition, Analysis and Reporting

  • Lighting

  • Remote Plant Monitoring and Control

Affiliations

  • PE License (WI)

  • ISA

  • IEEE

 

Chemical and Process

​Services

  • Process Flow Design and Simulation

  • Process Piping Design

  • Process Safety Studies

  • 3D Modeling

  • Heat Transfer

  • Energy and Mass Balance

  • Plumbing and Piping Orthographic and Isometrics

  • Speed-up and Start-up Leadership

  • Process Tuning

  • Facility-to-Machine Interface

  • Good Manufacturing Practice (cGMP)

Equipment

  • Homogenizers

  • Process Cookers

  • Liquid Storage Tanks

  • Mobile Skids

  • Valves

  • Pumps

Applications

  • Filtration

  • Process / Building Heating, Ventilation and Cooling

  • Fugitive Dust Collection and Control

  • Baghouse and Environmental Control

  • Process Safety Systems

  • Fire Prevention and Protection

  • Boilers / Steam & Condensate Systems

  • Chillers and Cooling Towers

  • Fuel Delivering Systems​

  • Turbine/Generator Systems

  • Raw Material Preparation and Delivery​

  • Process Chemical Preparation and Delivery

  • Water and Mist Containment

  • Vacuum Systems and De-aeration

  • Through-Air Drying (TAD) & Conventional Paper Machines (Tissue)

  • Yankee Glue Deliver and Containment

  • Calendar, Creeping, Reel and Winders

  • Process Air Drying Systems

  • Batching and Mixing Systems

  • Coaters and Coating Systems

  • Clean-In-Place (CIP)

  • Form, Fill and Seal Processes (Liquids and Solids)

 

Project Management and Construction Administration

Project and Program Management

  • Program and Project Management

  • Project and Initiative Portfolio Development

  • Project and Initiative Portfolio Management

  • Master Plan Development

  • Cost and Schedule Management

  • Vendor and Contractor Selection and Management

  • Change Management

  • Bid Preparation and Reviews

Staff Augmentation & Integrated Dedicated Solutions

Construction Administration and Supervision

  • Pre-Startup Inspections and Checklists

  • Start-up and Commissioning Support

  • Project Reporting

 

Turnkey Solutions

  • Concept Development through Start-up

  • Engineering Led Design-Build Solutions

  • Vendor Neutral Procurement 

 

Safety, Reliability and Operational Excellence

Industrial Hygiene and Safety

  • Industrial Hygiene and Safety

  • Personnel Safety Program Assessment and Development

  • Personnel Safety Equipment and Process Design

  • Machine Guarding and Operational Design

  • Industrial Ergonomics

  • Process Safety Engineering and Design

  • Construction Safety Engineering

Reliability Engineering

  • Clean - Inspect - Lubrication (CIL) System Design

  • Machine and Process Rapid Product Change-over Design

  • Reliability Studies and Modeling (Statistical Process Control)

  • Life Cycle Asset Management (LCAM)

  • Risk Management

    • PHA - Preliminary Hazards Analysis

    • FMEA - Failure Modes and Effects Analysis

    • CA - Criticality Analysis

    • SFMEA - Simplified Failure Modes and Effects Analysis

    • MI - Maintainability Information

    • FTA - Fault Tree Analysis

    • ETA - Event Tree Analysis

  • Six Sigma, 5S and LEAN Methodology

 

Coronavirus (COVID-19) Update:

Fusion continues to serve current and new clients while complying with CDC guidelines. Read More

Phone:  (920) 593-4200     Email:  connect@fusion-etc.com

416 Security Blvd., Green Bay, WI 54313, USA

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